Product Summary
The fully automatic flexible taping machine is a high-precision automated packaging equipment designed specifically for electronic components (such as chips, capacitors, resistors, LEDs, etc.). It is widely used in the taping of chips, precision hardware, nickel sheets, micro capacitors and resistors, shielding covers, and is generally compatible with small batches and multiple varieties. Based on a flexible vibration feeding system, a visual material selection and detection system, and a host computer system, the bulk materials are automatically arranged (identified in order in square direction), detected, and placed in the carrier, greatly improving production efficiency and packaging consistency, meeting the modern electronic manufacturing industry's demand for standardized packaging of precision components, and becoming a key equipment for many electronic manufacturing companies to enhance their competitiveness.
Product Features
1.Feeding system
Vibrating plate, silo or robot for automatic feeding.
2.Visual inspection system
High-precision camera (CCD/optical inspection) to detect component polarity, size, defects, etc.
3.Taping mechanism
Accurately embeds components into carrier tape and covers with sealing cover tape.
4.The carrier tape conveying system of the automatic taping machine
Stepper motor or servo drive to ensure accurate stepping of the carrier tape.
5.Sealing device
Heat pressing or ultrasonic sealing to ensure that the cover tape and carrier tape are firmly bonded.
6.Reel
Automatically reel into reels, supports customization of different reel diameters.
Product Properties
Efficient operation of flexible equipment: Based on the advanced flexible vibration feeding system, The automatic taping machine can achieve rapid product switching within 15 minutes, reduce the product scratch rate, and greatly meet the production needs of small batches and multiple varieties. Whether it is semiconductor components, chips, integrated circuits, or precision hardware, nickel sheets, micro capacitors and resistors, shielding covers and other electronic components, it can easily handle
Accurate visual recognition and inspection: Equipped with high-pixel cameras and advanced visual material selection and inspection systems, it achieves all-round, high-precision inspection from coarse positioning to fine positioning of components. Through the collaborative work of high-speed cameras and AI algorithms, it can capture information such as component size, shape, angle and surface defects in real time.
High-precision collaborative work: After positioning, the components are picked up and placed by a servo-driven robot arm. The robot arm is equipped with an adaptive gripper that automatically adjusts the gripping force according to the component type.
Flexible packaging and rewinding: The nozzle can be quickly changed, and both hot-sealing and cold-sealing packaging modes are supported to meet the packaging requirements of different types of components. In the hot-sealing mode, the heated blade can melt the cover tape and the carrier tape, and the temperature can be controlled in a wide range to ensure a firm seal; the cold-sealing mode is suitable for heat-sensitive components, and the self-adhesive cover tape can be used to complete the sealing without heating.
Automatic taping machine core components
Product application
● Application scenarios: semiconductor packaging front-end process, passive component mass production, automotive electronic component packaging, medical electronic precision packaging, etc.
● Application areas: semiconductor and chip manufacturing (the high-precision visual recognition and robotic arm operation of the equipment ensure the correct direction and accurate position of the chip during the taping process, providing reliable guarantee for the subsequent storage, transportation and use of the chip), electronic component manufacturing (from passive components such as micro capacitors, resistors, and inductors, to active components such as diodes, triodes, integrated circuits, and precision hardware, shielding covers, etc., the equipment can achieve fast and accurate taping packaging), consumer electronics and communication equipment manufacturing (the equipment can respond to the production needs of enterprises in a timely manner with its fast changeover and high-precision production characteristics, and provide reliable support for the taping of electronic components for mobile phones, tablets, smart wearable devices, communication base stations and other products), etc.
The fully automatic flexible taping machine is becoming a new benchmark in the field of electronic component packaging with its core advantages of high precision, high flexibility and high stability. It not only solves the industry pain points of low efficiency and poor consistency of traditional manual tape arrangement, but also meets the stringent requirements of high-end fields such as semiconductors, automotive electronics, and medical equipment for precision packaging through intelligent and modular design, and solves the problems of frequent model changeovers in factories with multiple varieties and small batches, and high time-consuming and costly model changeovers. If you are looking for an efficient and intelligent flexible taping machine, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.
(Flexible feeding system success story：Fish hook loading, glasses nose pad loading, stylus pen tip loading, type-C interface loading, LED lamp bead bracket loading, probe/pin loading, copper foot loading, spring loading, rivet loading, O-ring loading, copper sheet loading, electronic component taping, headphone sound network tray, lamp support tray, MIM parts tray, shielding cover tray, CNC blade tray, butterfly pin tray, etc.)
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Technical Parameters
● Air pressure: 0.5~0.7Mpa
● Capacity:2000-4000 pcs/H
● Accuracy: +0.1mm
● Applicable parts size: <50mm
Product Specification
|
Model |
300G |
|
Silo |
10L |
|
Flexible vibration plate |
LC300 |
|
Flexible feeding software |
LCVISON V6 |
|
Soft vibration disk camera |
2000W |
|
Nozzle/clip |
Non-standard customization |
|
Tray Specifications |
7 inches/13 inches |
|
Bag sealing method |
Heat seal/self seal/printing (optional) |
|
Positioning accuracy |
+0.1mm |
|
Vision System |
Front and back detection/direction detection/size detection (optional) |
