Flexible Feeder with Tray Handling

Flexible Feeder with Tray Handling

In modern industrial production, efficient and accurate material turnover and tray placement are crucial to improving overall production efficiency. The Flexible feeder with tray handling is an automated material handling equipment designed specifically for the modern manufacturing industry.
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Description
Technical Parameters

Product Summary

 

In modern industrial production, efficient and accurate material turnover and tray placement are crucial to improving overall production efficiency. The Flexible feeder with tray handling is an automated material handling equipment designed specifically for the modern manufacturing industry. With advanced technology and ingenious design, it uses high-precision robotic arms, intelligent visual recognition and programmable control systems to achieve automatic grabbing, positioning, stacking and turnover of trays (carrier trays). It is widely used in production lines in industries such as electronic components, semiconductors, food packaging, medical devices, new energy batteries, and automotive parts. It effectively solves the problems of low efficiency and large errors in traditional manual tray placement, significantly improves material turnover efficiency, and is one of the core equipment of intelligent factories.

 

Product Features

Efficient and accurate handling

Adopt servo drive system, connect to production line or conveyor belt, and automatically grab or place materials.

Intelligent identification system

Integrated with high-resolution industrial cameras, it can identify the position, direction and carrier status of the tray to ensure the position accuracy of the material in the tray.

Flexible design

The modular structure supports quick replacement of fixtures or adjustment mechanisms to adapt to different production scenarios, as well as trays and materials of different sizes and shapes.

Stacking and separation

The automatic deviation correction function ensures that misplaced trays are accurately returned to their original positions, and supports automatic stacking, separation and empty tray recovery.

 

Flexible feeder with tray handling material tray

Flexible feeder with tray handling material tray

 

Product Properties

1

Automatic tray handling: The Precision parts flexible feeding and handling machine is suitable for the tray placing of precision, fragile, and scratch-resistant products. The equipment has the function of automatically lifting and stacking trays, eliminating the need for frequent manual operations to carry and place trays. It can quickly and accurately transport empty trays to the designated location for tray placing, and automatically stack and store full trays after tray placing is completed.

2

Flexible material handling method: It is highly versatile and can quickly arrange different materials. It can gently and firmly grasp various materials to avoid damage to the materials. At the same time, it can be flexibly selected according to the characteristics of different materials and production needs to meet diverse production scenarios.

3

Precise positioning of multi-vision system: Multi-vision system recognition technology (such as equipped with CCD camera) can accurately detect the position, direction and placement of materials. Whether it is tiny electronic components or parts with complex shapes, high-precision grasping and placement can be achieved to ensure the accuracy and consistency of material placement, effectively reducing product damage and defective rate.

4

High-efficiency capacity output: The Precision parts flexible feeding and handling machine has excellent capacity performance, fast material picking, tray placing and smooth automated process, which enables the equipment to process a large amount of materials in a short time, greatly improving production efficiency and meeting the needs of large-scale production of enterprises.

Flexible feeder with tray handling Vision system

Flexible feeder with tray handling Vision system

 

Product application

 

● Application scenarios: SMT production line loading and unloading connection, chip sorting and stacking after testing, automatic coding before finished product packaging, tooling turnover during aging testing, etc.

● Application fields: 3C digital industry, small home appliance industry, automotive electronics industry, GPS industry, board industry, SMT/EMS industry, solar energy industry, automotive electronics industry, military industry, electronic components, semiconductor industry, medical equipment industry, food packaging industry, new energy battery industry, etc.

 

The Flexible feeder with tray handling is not only a piece of equipment on the production line, but also a powerful partner for enterprises to move towards intelligent manufacturing. With high precision, high stability and flexible design, it can perfectly adapt to various harsh production environments, from precision electronics to heavy parts, from clean workshops to ordinary factories, always ensuring efficient and reliable material turnover. If you are looking for an efficient tray turnover device, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.

Flexible feeding success stories

(Flexible feeding system success story:Fish hook loading, glasses nose pad loading, stylus pen tip loading, type-C interface loading, LED lamp bead bracket loading, probe/pin loading, copper foot loading, spring loading, rivet loading, O-ring loading, copper sheet loading, electronic component taping, headphone sound network tray, lamp support tray, MIM parts tray, shielding cover tray, CNC blade tray, butterfly pin tray, etc.)

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Technical Parameters

 

● Air pressure: 0.5~0.7Mpa

● Capacity:2000-4000 pcs/H

● Accuracy: +0.1mm

● Applicable parts size: <50mm

 

Product Specification

 

Model

LC666

Unloading tooling

400*300mm swing material size (customizable)

Flexible feeding software

LCVISON V6

Camera above

2000W

Precise positioning of the camera

600W+ light source (optional)

Upper light source

(Optional)

Nozzle/clip

Non-standard customization