Flexible Feeder

Flexible Feeder

With the rapid development of modern manufacturing industry, production efficiency and product quality have become the key to enterprises' market foothold. As an automated equipment integrating high efficiency, intelligence and generality, the universal version Flexible feeder is used to automatically load, accurately position and intelligently place bulk materials (such as food, electronic components, pharmaceutical products, hardware parts and other industries) on pallets or carriers.
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Description
Technical Parameters

Product Summary

 

With the rapid development of modern manufacturing industry, production efficiency and product quality have become the key to enterprises' market foothold. As an automated equipment integrating high efficiency, intelligence and generality, the universal version Flexible feeder is used to automatically load, accurately position and intelligently place bulk materials (such as food, electronic components, pharmaceutical products, hardware parts and other industries) on pallets or carriers.

Through high-precision visual recognition and flexible fixture system, the automatic arrangement and plating of multiple categories of materials can be realized, which greatly improves production efficiency and reduces labor costs, bringing unprecedented production experience to many industries and completely innovating the traditional loading and plating mode.

 

Product Features

1.Intelligent feeding

Equipped with an advanced vibrating plate feeding system and precise material screening mechanism, it can quickly and stably transport various materials to the designated location in an orderly manner. Whether it is a regular-shaped component or a complex and special-shaped product, efficient feeding can be achieved, greatly shortening the feeding time and improving the overall production efficiency.

 

2.High-precision tray placement

The high-precision visual recognition system (detecting the presence of materials, whether the direction is correct, whether there are defects, etc.) works in collaboration with the robotic arm to accurately identify and grasp the position and direction of the materials, ensuring that the materials are accurately placed on the tray according to the preset tray placement plan. At the same time, the universal version Flexible feeding machine is compatible with trays of various specifications (different shapes and sizes) to meet the packaging needs of different materials and support flexible production.

 

3.Strong compatibility

The unique modular design concept makes it highly versatile. By replacing some fixtures and adjusting equipment parameters, it can easily adapt to the loading and placing of materials of different sizes, shapes, and materials. From tiny electronic components to larger mechanical parts, the universal loading and placing machine can handle them with ease, truly realizing one machine for multiple uses, saving a lot of equipment procurement costs for enterprises.

 

 

Flexible feeding machine core components

Flexible feeding machine core components

 

Product Properties

1

The universal version Flexible feeding machine is suitable for trays of various specifications (metal/plastic/paper), supports intelligent identification of materials of different shapes (round/square/special-shaped parts), and rapidly improves production efficiency.

2

To meet the flexible production needs of fast switching, it adopts industrial-grade CCD visual positioning system and modular design to quickly switch production models and reduce labor costs.

3

It occupies a small space and can be placed anywhere on the equipment, workbench, etc. It is equipped with PLC + touch screen human-machine interface, real-time monitoring of production data, 24-hour continuous operation, high efficiency and stability, and ultra-low product damage rate.

Flexible feeding machine material tray

Flexible feeding machine material tray

 

Product application

 

● Food industry: automatic boxing of cakes, frozen foods and fresh products

● Electronic manufacturing: orderly arrangement of PCB boards, chips, and connectors

● Pharmaceutical packaging: aseptic packaging of tablets, capsules, and medical devices

● Industrial parts: screws, bearings, spring metal parts, auto parts sorting tray

● Powder metallurgy: (MM) powder molding, (CIM) powder molding, (PM) powder molding, etc.

● Daily necessities: plastic toys, glasses nose pads, rubber silicone, daily necessities, etc.

 

The universal version Flexible feeder has become an ideal choice for modern manufacturing industry to realize automated production with its excellent functions, advanced technology, wide application fields and many successful customer cases. It can not only help enterprises improve production efficiency, reduce production costs and improve product quality, but also inject strong impetus into the sustainable development of enterprises. If you are looking for an efficient, intelligent and universal loading and placing machine, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.

Flexible feeding success stories

(Flexible feeding system success story:Fish hook loading, glasses nose pad loading, stylus pen tip loading, type-C interface loading, LED lamp bead bracket loading, probe/pin loading, copper foot loading, spring loading, rivet loading, O-ring loading, copper sheet loading, electronic component taping, headphone sound network tray, lamp support tray, MIM parts tray, shielding cover tray, CNC blade tray, butterfly pin tray, etc.)

 

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Technical Parameters

 

● Air pressure: 0.5~0.7Mpa

● Capacity:2000-4000 pcs/H

● Accuracy: +0.1mm

● Applicable parts size: <50mm

 

Product Specification

 

Model

Series economical

G-series

high precision

I-series

dual vision type

Silo

200/2L 300/8L

Flexible vibration plate

200/300 type (optional)

Flexible feeding software

LCVISON V6

Soft vibration disk camera

200 type/1200W 300 type/2000W

(Light source optional)

Precise positioning of the camera

-

200W/600W

-

Camera

-

-

1200W/2000W

(Optional)

Nozzle/clip

Standard/non-standard

Unloading tooling

Standard/non-standard