Product Summary
Flexible feeder for Injection molding industry (Hardware implantation) is an automated material supply system for the injection molding industry. It is used to accurately and efficiently feed hardware inserts (such as metal screw sleeves, contacts, inserts, etc.) into the mold cavity before injection molding to achieve integrated molding of plastic and metal, such as electronic appliances, automotive parts, home appliance industry, and medical equipment. Compared with traditional vibration plates or manual feeding, flexible feeders have the characteristics of high adaptability, intelligence, and high efficiency, and can meet the flexible needs of multi-variety, small batch or large batch production.
Product Features
1
The flexible feeder is mainly composed of flexible vibration plate, industrial robot, vision system and other core parts. When working, the hardware is first placed on the flexible vibration plate. The flexible vibration plate can realize multiple movement modes through the unique multi-directional vibration fitting technology, which can make the hardware move and disperse in any direction on the plate in a gentle way, ensuring that the hardware will not be collided and scratched due to severe vibration, and can also effectively avoid the occurrence of material jamming.
2
During the process of hardware dispersal, the high-resolution visual system is quickly activated. The visual system uses advanced image processing algorithms and deep learning technology, and has the characteristics of high-precision recognition, fast response and strong adaptability. It can accurately and quickly identify the position, shape, size and angle of hardware in a complex environment, and transmit this information to the industrial robot in real time.
3
After receiving information feedback from the visual system, the industrial robot, with its high flexibility and precise positioning ability, quickly and accurately grasps the hardware and places it precisely at the designated position of the injection mold, thus completing the hardware implantation process and achieving a high degree of automation and intelligence.
Product Properties
High adaptability: The flexible feeder integrates automatic feeding, sorting, handling and other functions. It can handle hardware of various shapes and sizes, quickly switch between different products, and cooperate with injection molding equipment to achieve fully automated production, reduce manual intervention, reduce labor intensity, and improve production safety.
Precise positioning: Use visual systems or mechanical positioning to ensure accurate placement of hardware.
Efficient production: It has a fast loading rhythm and works synchronously with the injection molding machine, which greatly improves the overall production efficiency of the injection molding production line and shortens the production cycle.
Flexible configuration: The number and layout of workstations can be adjusted according to product requirements.
Quality monitoring: It has quality control functions such as missing parts detection and position detection.
Product application
● Application scenarios: Widely used in the fields of automobiles, electronics, home appliances, medical treatment and precision manufacturing. In the production of automotive parts, it can efficiently implant door lock inserts, sensor metal shells, etc., to ensure high-precision assembly and meet strict industry standards; in the consumer electronics industry, it is suitable for the automated implantation of mobile phone middle frame nuts and connector metal terminals to improve production efficiency and reduce manual errors; in home appliance manufacturing, it can accurately embed washing machine counterweights and air conditioner air guide plate hardware to ensure product structural strength; in the field of medical devices, it is suitable for the sterile environment implantation of catheter metal joints and surgical instrument inserts, in line with GMP certification requirements. In addition, the equipment can also meet the needs of multi-variety small-batch production, such as flexible feeding of precision hardware such as smart wearable devices and industrial connectors.
Flexible feeder for Injection molding industry (Hardware Implantation) is an innovative solution for hardware implantation in the injection molding industry. With its excellent performance, high precision, high flexibility, intelligence and efficient production capacity, it has become an ideal solution for hardware implantation in the injection molding industry. Whether it is to improve production efficiency, reduce labor costs, or ensure product quality stability and traceability, this equipment can bring significant value enhancement to the enterprise. If you are looking for an efficient and intelligent flexible feeding equipment for the injection molding industry, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.
(Flexible feeding system success story：Fish hook loading, glasses nose pad loading, stylus pen tip loading, type-C interface loading, LED lamp bead bracket loading, probe/pin loading, copper foot loading, spring loading, rivet loading, O-ring loading, copper sheet loading, electronic component taping, headphone sound network tray, lamp support tray, MIM parts tray, shielding cover tray, CNC blade tray, butterfly pin tray, etc.)
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Technical Parameters
● Air pressure: 0.5~0.7Mpa
● Capacity:2000pcs/H
● Accuracy: +0.1mm
● Applicable parts size: <50mm
Product Specification
|
Model |
300G |
|
Silo |
10L |
|
Flexible vibration plate |
LC200 |
|
Flexible feeding software |
LCVISON V6 |
|
Soft vibration disk camera |
2000W |
|
Precise positioning of the camera |
600W+ light source (optional) |
|
Upper light source |
(Optional) |
|
Nozzle/clip |
Non-standard customization |
|
Robot |
Four-axis robot (Eston, Delta) (optional) |
