Product Summary
The Flexible part feeder is an intelligent manufacturing equipment that integrates advanced technology and innovative design concepts. It realizes automatic loading, arranging and arranging of multi-variety and small batch products through modular design. It adopts advanced visual positioning and robot collaborative technology to perfectly solve the problems of low efficiency and poor compatibility of traditional loading methods. Through flexible design, it is mainly used for automatic arranging solutions for precision hardware, 3C electronic products, mobile phone accessories, hardware, plastic plug-ins, PFC, etc., and realizes the function of quickly switching different trays, which solves the problems of difficult arranging of small-sized parts and high labor costs for enterprises, and significantly improves the flexibility level of production lines.
Product Features
Tray switching system
The Automatic Tray Handling flexible feeder adopts a multi-station tray bin design, automatically switches trays of different specifications, is compatible with more than 200 products, reduces manual intervention, and reduces labor costs.
Flexible feeding system
Industrial-grade CCD visual positioning improves production consistency and product quality.
Plate placement system
Equipped with pressure-sensing fixtures and anti-static nozzles, it can flexibly handle precision parts of different shapes and materials, shortening product changeover time.
Control system
Built-in IoT module to monitor equipment status in real time and realize digital management of production data.
Product Properties
Intelligent fast changeover: equipped with dual-station/multi-station tray bins, seamless switching of trays of different specifications, and adaptive fixture systems. Through simple program settings and parameter adjustments, the equipment can quickly switch between material loading and tray placement tasks of different specifications, shapes, and sizes in a short time, without the need for cumbersome mechanical structure replacement and complex manual debugging. It truly realizes that one production line is compatible with the production of multiple products, saving a lot of equipment investment and production preparation time for enterprises, and significantly improving production flexibility and market response speed.
High-precision flexible feeding: The Automatic Tray Handling flexible feeder can disperse the materials and quickly arrange different materials in a very short time, greatly shortening the material preparation time. The fast-response industrial-grade CCD visual positioning material picking and detection works in conjunction with the precise and efficient mechanical gripping mechanism to achieve high-speed material gripping and precise tray placement.
Intelligent control system: Stability and reliability are fully considered during the design and manufacturing process of the equipment. Strict quality inspection and performance testing ensure that the equipment remains stable and reliable under long-term, high-intensity operation. Equipped with IoT module, it monitors equipment status and production data in real time, supports MES/ERP system docking, realizes digital production management, and can monitor the operating status of the equipment in real time, facilitating maintenance personnel to quickly locate and troubleshoot faults, effectively reducing equipment downtime.
Product application
● This equipment is widely used in 3C electronics (precision component loading), new energy (battery module assembly), medical devices (sterile consumables tray), automotive parts (flexible processing of special-shaped parts) and other industries. It supports fast switching of multiple varieties and small batches to meet special needs such as high precision, high cleanliness and explosion-proof.
The Flexible part feeder has injected strong impetus into the development of modern manufacturing industry with its advanced working principle, excellent product advantages, wide application scenarios and continuous technological innovation. It not only helps enterprises improve production efficiency, reduce production costs and improve product quality, but also provides strong support for enterprises to achieve flexible and intelligent production. If you are looking for an efficient switching and intelligent loading and placing equipment, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.
(Flexible feeding system success story：Fish hook loading, glasses nose pad loading, stylus pen tip loading, type-C interface loading, LED lamp bead bracket loading, probe/pin loading, copper foot loading, spring loading, rivet loading, O-ring loading, copper sheet loading, electronic component taping, headphone sound network tray, lamp support tray, MIM parts tray, shielding cover tray, CNC blade tray, butterfly pin tray, etc.)
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Technical Parameters
● Air pressure: 0.5~0.7Mpa
● Capacity:2000-4000 pcs/H
● Accuracy: +0.1mm
● Applicable parts size: <50mm
Product Specification
|
Model |
300G |
|
Silo |
10L |
|
Flexible vibration plate |
LC300 |
|
Flexible feeding software |
LCVISON V6 |
|
Soft vibration disk camera |
2000W |
|
Precise positioning of the camera |
600W+ light source (optional) |
|
Upper light source |
(Optional) |
|
Nozzle/clip |
Non-standard customization |
|
Unloading tooling |
300*300mm swing material size (customizable) |
