Paint roller cage frame making machine
Modern paint roller manufacturing has developed into an efficient automated assembly line designed for the production of standard paint rollers. The assembly line consists of 6 core equipment, including Paint roller cage wire making machine, Paint Roller Handle Bending Machine, Paint Roller Handle end cap Making Machine, Paint Roller Handle Making Machine, Paint roller cage frame making machine, and Paint roller making machine.Each machine is responsible for a different manufacturing link, and the coordinated operation ensures the accuracy, strength and consistency of the paint roller cage, handle and assembly.
Product Summary
The Paint roller cage frame making machine is an automated intelligent device designed specifically for the paint roller production industry. It is used to efficiently and accurately complete the assembly and riveting processes of the roller cage. It combines advanced mechanical design, automated control and intelligent detection technology to load, position and calibrate metal wires and plastic parts, and rivet them into cylindrical cages. It can also adapt to metal wire cages of different specifications. The equipment can greatly improve production efficiency, reduce labor costs, and ensure the firmness and consistency of the cage structure. It is an ideal choice for paint roller manufacturers.
Product Features
1.Wire loading
Arrange multiple wires densely, push the wires to the wire arrangement device through the slide and lifting and pushing structure, and then move the wires to the transfer table one by one and arrange them according to the preset position.
2.Metal wire closure
Multiple metal wires are closed in a preset shape to form the main frame of the bird cage.
3.End cover feeding and assembly
Real-time Arrange the plastic component end covers and send them to the plastic component end cover pushing device. The plastic component end cover pushing device pushes the plastic component end covers toward the metal wire closing device, and rivets the positioned and calibrated plastic component end covers with the closed metal wire into a complete cage.and automatic adjustment to ensure the fitting accuracy of ±0.1mm.
4.Size adjustment
The paint roller cage assembly machine can adapt to rollers of different diameters and lengths.
5.Finished product output
The assembled bird cage frame is grabbed and transferred to the outside for subsequent processing.
Product Properties
High-precision assembly: The servo drive system and visual positioning technology are used to ensure the consistent assembly accuracy of each bird cage frame, adapt to the needs of cage frames of different materials, avoid deflection or looseness problems caused by traditional manual errors, and improve the stability and reliability of product quality.
High efficiency and productivity: From the feeding, arrangement, closing to the final assembly of the metal wire and plastic component end caps, the whole process is automated, and the single machine capacity can reach 720-1200 pieces/hour (depending on the model and complexity). Compared with traditional manual assembly, the production efficiency can be increased several times, which can fully meet the needs of large-scale production and operate stably and continuously for 24 hours.
Convenient operation: Equipped with a user-friendly operation interface, operators can become proficient in it after simple training. The structure design of each device is simple, which is convenient for daily maintenance and overhaul, reducing equipment maintenance costs.
Stable equipment operation: The paint roller cage assembly machine uses high-quality materials and components, and undergoes strict quality inspection and debugging to ensure that the equipment has stable and reliable performance in long-term operation, reduce the frequency of failures, and extend the service life of the equipment.
Paint roller cage frame making machine assembly module
Product application
● It is mainly used in the paint roller manufacturing industry, specializing in providing paint roller manufacturers with automated assembly of paint roller cages. With its core advantages of high-precision riveting, stability and efficiency, it produces paint roller cages that meet various specifications, becoming an ideal choice for companies to increase production capacity and reduce costs; it is also suitable for cleaning tool manufacturing (such as mop roller assembly, broom/dust pusher frame forming), hardware and metal processing industries (such as wire mesh cage manufacturing, industrial roller/conveyor belt frames), automobile and home appliance accessories (such as automobile cleaning brush frames, home appliance roller components) and other related industries, which can meet the production needs of different industries.
Paint roller cage assembly machine assembly case
The Paint roller cage frame making machine, with its core advantages of high precision, high efficiency and high stability, can significantly reduce labor costs and increase production capacity. Whether it is large-scale standardized production or small batch multi-variety customization needs, it can help companies break through production bottlenecks and ensure consistent product quality. It is suitable for small and medium-sized paint roller manufacturers. If you are looking for an efficient and intelligent paint roller production equipment, please consult Huizhou Zhongke Advanced Manufacturing Co., Ltd.
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Technical Parameters
● Applicable materials: diameter 0.8~2mm
● Production efficiency: 720-1200 pieces/hour (depending on model and complexity)
● Pressure control accuracy: ±5N
● Assembly accuracy: ±0.1mm
● Positioning repeatability: ±0.1mm
● Power requirements: 380V/220V, 50Hz
